ejiblabahaba
Joined 5 years ago
Joined 5 years ago
In the data center, where power (and cooling) are the only significant OpEx, GaN point-of-load conversion is everywhere. Common as a rack distributed 48V to 12V bus or direct to processor Vdd (2% duty cycle is feasible with GaN thanks to fast on/off times). There was a while where GaN was used as part of the power factor correction for AC to DC in the server power supply, back when passing 400VAC or 800VAC bus around made sense. I think these days it's mostly back to DC buses, and AC-to-DC is all happening farther back, in part because of widespread solar deployments and trying to avoid DC->AC->DC double conversion losses when possible. So maybe GaN gets use on active secondary rectifier in the bus -> 48V now too.
The problem with Chinese semiconductors isn't performance or meeting specs, at least not these days. It's counterfeits, life expectancy of the source companies, and the obvious risk of basing your supply chain on a foreign political actor that can leverage this dependency against you.
Setting aside that approximately no one is shooting down quadcopters with missiles, that quadcopters and missiles are entirely different categories of weapon with substantially different range/payload/response time targets, and that the availability logistics and acceptable failure rates of paramilitary gangs and impoverished former Soviet belligerents from whom we are likely drawing conclusions about drone warfare economics are maybe just a step or two below the average US military procurement contract requirements; and charitably interpreting your argument as a generalization that repurposed consumer-grade electronics offers a cost reduction over military-grade selections for equivalent performance: true in most modern cases. The US has plenty of cheap domestic options for seemingly pricy problem domains, just ask SpaceX. SOTA in aerospace and defense routinely uses commercial products to great effect. To the extent that shelling out for a $60 military-grade 1960s transistor instead of a $0.06 commercial equivalent is a problem for the US military, it is downstream of enormous legacy cold war capital investment in technology that was novel for its time but is comparatively brittle by modern standards. This is still a problem, to be clear, but a small one in the grand scheme of US military spending.
Modern IC ESD protection is very effective against a few moderate energy events distributed on different pins, and there's a few industry standards that help determine the required amount of caution for dealing with a particular IC (HBM or human-body model, and CDM or charged-device model, are common - targeted toward human assembly procedures and things like triboelectric or inductive charge buildup). In the right climate, a single high energy event is sometimes enough to degrade functionality or (rarely) completely destroy the device, so board assembly and semiconductor manufacturing facilities still require workers to use wrist straps, shoe grounders, mats, treated floors, climate control, etc. Some high voltage GaN work I did years ago required ionizing blowers (basically a spark gap with a fan) because GaN gates are easy to destroy with gate overstress, and there are risks involved with unintended high voltage contact with typical ESD protective solutions. In another embedded-focused lab, the only time I've ever seen someone put on a wrist strap was for handling customer hardware returns. It really depends what you're working with, and in what environment.
I've more frequently (once or twice a year) had devices which exhibit symptoms of something being wrong at the inputs or the outputs, but only on a specific pin or port. For outputs, some symptoms include the output slew rate is inadequate, or the output appears stuck sometimes, or the output has higher than expected voltage noise (though this is a non-exhaustive list). For inputs, the symptoms are more complex - sometimes there's a manifestation at the outputs for amplifiers or other linear circuits, but for feedback systems or digital systems they might behave as though an input is stuck, toggling slowly, etc. which is difficult to distinguish from other, more common errors. I've also directly been the cause of several ESD failures, but in these cases the test objective was to determine the failure thresholds for the system, so I'm not sure that counts.
I've had a customer hardware failure that was eventually traced back to electrical overstress damage on a single pin of an IC near the corner of a board, right where someone might put their thumb if they were holding the board in one hand. In the absence of a better explanation, I suggested this was an ESD failure due to handling error. I never heard about it again, which is weak evidence in favor of a one-off ESD event.
F-strings are great, but trying to remember the minute differences between string interpolation, old-style formatting with %, and new-style formatting with .format(), is sort of a headache, and there's cases where it's unavoidable to switch between them with some regularity (custom __format__ methods, templating strings, logging, etc). It's great that there's ergonomic new ways of doing things, which makes it all the more frustrating to regularly have to revert to older, less polished solutions.
I've also always had an admiration for the Falstad circuit simulation tool[0], as the only SPICE-like simulator that visually depicts magnitude of voltages and currents during simulation (and not just on graphs). I reach for it once in a while when I need to do something a bit bigger than I can trivially fit in my head, but not so complex that I feel compelled to fight a more powerful but significantly shittier to work with IDE to extract an answer.
Schematics work really well for capturing information that's independent of time, like physical connections or common simple functions (summers, comparators, etc). Diagrams with time included sacrifice a dimension to show sequential progress, which is fine for things that have very little changing state attached or where query/response is highly predictable. Sometimes, animation helps restore the lost dimension for systems with time-evolution. But beyond trivial things that fit on an A4 sheet, I'd rather represent time-evolution of system state with timing diagrams. I don't think there's many analogous situations in typical programming applications that call for timing diagrams, but they are absolutely foundational for digital logic applications and low-level hardware drivers.
Some components, particularly transformers, might also be constructed by hand for custom/complex structures. That's component assembly rather than board assembly, but it's a consistent source of manual labor involvement in the supply chain.
Design for manufacturability is one of the important goals being considered in any PCB design. High-volume or low-cost boards will optimize for automated assembly and find ways to substitute or eliminate components with higher assembly costs. Extremely high-volume boards like in smartphones can justify custom tooling if it helps automate assembly.