One day, I believe car design regulations will be amended to allow fully electric braking (ie. no hydraulics, drums, rotors, or pads). At that point, the motor can be moved into the wheel (unsprung mass = bad, but weight savings from not needing an axle or gearbox will outweigh this). Suspension and steering design is then far easier, because there is no axle to need to keep straight.
Braking redundancy will be achieved by having motors/brakes on all four wheels, and within each motor 3 independant phase coils with independant controllers, such that there are effectively 12 brakes on a car. Normally the controllers work together for smooth braking, traction control, software differential, etc. But even after 3+ failures braking performance should still be satisfactory for an emergency stop.
Obviously braking energy needs to go somewhere. In the happy case, it's regen'ed into a battery. If the battery can't accept it, it gets dumped into dump resistors. If the dump resistors fail, it gets dumped into motor coils (of which there are 12 remember). Obviously the motor coils will heat up very fast, so this is probably a one-use-only failsafe, like airbags.
So the whole system (except the pedal itself) is 12 way redundant.
Braking redundancy will be achieved by having motors/brakes on all four wheels, and within each motor 3 independant phase coils with independant controllers, such that there are effectively 12 brakes on a car. Normally the controllers work together for smooth braking, traction control, software differential, etc. But even after 3+ failures braking performance should still be satisfactory for an emergency stop.
Obviously braking energy needs to go somewhere. In the happy case, it's regen'ed into a battery. If the battery can't accept it, it gets dumped into dump resistors. If the dump resistors fail, it gets dumped into motor coils (of which there are 12 remember). Obviously the motor coils will heat up very fast, so this is probably a one-use-only failsafe, like airbags.
So the whole system (except the pedal itself) is 12 way redundant.